Powerful Handheld Scanning for Demanding Industrial Environments

Modern manufacturing environments demand inspection technology that can deliver speed, accuracy and flexibility—even when conditions are less than ideal.

Hexagon HYPERSCAN is a high-performance handheld 3D scanning solution designed for challenging environments where movement and vibration can make conventional scanning difficult.

Its target-free dynamic tracking enables accurate scanning while handling movement and vibration, helping operators capture 3D data without being restricted by traditional target-based workflows.

High-Speed 3D Data Capture

HYPERSCAN combines high scanning speed with extensive coverage to help improve inspection efficiency.

The system delivers up to 8.3 million points per second with a scanning coverage of 610 × 640 mm, allowing users to capture detailed 3D data quickly.

This high throughput can help reduce inspection times while supporting efficient quality-control processes.

Flexible Scanning Modes

Different components and inspection requirements call for different scanning approaches.

HYPERSCAN provides multiple scanning modes, including:

• Standard scanning
• Fine scanning
• Single-line scanning
• Hole flash capture
• Edge detection

This flexibility allows the scanner to adapt to a wide range of measurement and inspection applications.

Designed for Movement and Vibration

One of the key advantages of HYPERSCAN is its dynamic optical tracking.

The system is engineered to maintain accurate tracking when movement or vibration is present, making it particularly suited to demanding industrial environments.

This allows operators to scan without being limited by stationary conditions.

Automation-Ready 3D Inspection

HYPERSCAN isn’t limited to handheld applications.

Its automation-ready design allows integration with:

• Robotic arms
• Turntables
• Automated Quality Control (AQC) processes

This provides manufacturers with a pathway from manual inspection towards more automated and repeatable quality-control workflows.

Accuracy You Can Trust

For industrial metrology applications, confidence in measurement accuracy is essential.

HYPERSCAN’s accuracy is validated according to VDI/VDE 2634-3 and ISO 17025, providing an established basis for high-confidence inspection and measurement.

Choose the Right Scanning Coverage

HYPERSCAN is available in two variants:

Ultra

Designed for applications requiring a larger scanning range.

Super

Designed to provide a scanning range suited to smaller applications.

This gives manufacturers the flexibility to select the configuration that best matches their inspection requirements.

Extend Your Inspection Capabilities with HYPERPROBE

For features that are hidden or difficult to reach with optical scanning alone, the optional HYPERPROBE extension adds contact measurement capability.

HYPERPROBE can be used for:

• Inspecting hidden features
• Measuring hard-to-reach areas
• Alignment tasks
• Contact measurement within the same coordinate system

This combines optical and contact measurement capabilities within a single inspection workflow.

Built for the Future of Quality Control

With high-speed scanning, dynamic tracking, flexible scanning modes and automation-ready integration, Hexagon HYPERSCAN provides manufacturers with a powerful solution for modern 3D inspection.

Whether used as a handheld scanner or integrated into an automated quality-control process, HYPERSCAN is designed to help manufacturers scan faster, inspect smarter and improve their quality workflows.

Contact Retecon or Enquire to learn more about Hexagon HYPERSCAN and its applications for your business.